

Services

Circular Milling
Our circular milling service offers a reliable solution to restore your equipment to its original OEM specification. Our team of experts utilizes laser surveys to provide precise before and after surface flatness reports, ensuring efficient and effective results. With our in situ circular milling service, you can trust us to minimize downtime and keep your equipment running smoothly. Contact us today to learn more our professional services."

Mobile Line Boring
If you're looking for a reliable and efficient solution to repair your machines and attachments, our company has got you covered. We offer a comprehensive solution using our industry-leading line boring equipment, which is designed to perform in situ repairs on a wide range of machines. Our equipment can restore worn bores from 40mm to 1000mm at any angle, including articulation joints. The most significant advantage of our insitu repairs is that they save you time and money on expensive transportation. You can trust us to provide efficient and reliable services to get your equipment back up and running in no time.

OD Shaft Turning
"Looking for a reliable solution to restore external shafts on oversized items like drill carousels? Look no further than our in situ external turning service. Our team will come to you and set up, welding the worn shaft and machining it back to OEM specifications to ensure it runs true. This is a great option for restoring worn bearing surfaces and minimizing downtime. Contact us today to learn more."

XY Milling
Our Portable XY Milling service is the ideal solution for restoring flat surfaces onsite. We can perform in situ machining at any angle, making it possible to repair track frames on excavators, seated pads for Bogger Axels, and mounting pads for Head pulleys on structural frames. Our expertise allows us to restore a wide range of surfaces, with no limitations to what we can achieve.

Acoustic Wire Alignment
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Proper bore alignment is critical in heavy machinery to prevent premature wear of bushings and bearings. Our team utilizes an acoustic wire alignment gauge that tensions a piano wire to a specific amount, allowing us to measure between the wire and specialized cups within each bearing. By measuring between the cup and the wire with a ball end probe, any interference will trigger a beep, and that bearing can be manually adjusted until it measures evenly all around. This precise method of aligning bearing plates promotes the longevity of wear components, ensuring optimal performance and reliability of the machinery.

Internal Diameter welding
When it comes to restoring over-sized bores, it's important to have a reliable method. That's where Automated Internal Diameter Welding comes in. Our team offers a line-boring service that includes this process to ensure that your bores are expertly welded and free of impurities. Before replacing bushings, it's crucial to measure the roundness of the bore and determine if it's over-sized. If it is, welding is necessary before machining it back to OEM specifications. We invite you to get in touch with us to learn more about our services.

Bushings Fitment using Liquid Nitrogen
In Situ Machining is a well-established provider of bushing fitting services that utilize LN2. Our team has extensive knowledge and expertise in safely freezing and installing bushings at -196 deg Celsius, while taking into account the shrinkage rate and interference tolerance of many large bushings. We recently completed a successful project involving the fitting of an entire stick on a RH170, which is a testament to our commitment to providing exceptional service and quality workmanship. Our clients rely on us to deliver outstanding results, especially when it comes to high-value bushings.

Flange Facing Restoration
In Situ Machining specializes in delivering high-quality services for the restoration of worn or corroded flange surfaces. Our team is equipped with specialized attachments that work in tandem with our line boring equipment, allowing us to handle smaller diameters up to 450mm. For larger diameter flanges up to 2 meters, we utilize a specialized flange facing machine. Our expertise and experience ensure exceptional results that meet your expectations.

In Situ HQ
We are pleased to announce that In Situ Machining has expanded its services to include a workshop facility. Our valued clients can now take advantage of a comprehensive range of machining services and light fabrication, with a strong emphasis on timely turnaround of rotable parts. Additionally, we are capable of manufacturing pins and bushes to suit your equipment in the event that OEM parts are not available. If on-site services are not feasible, we cordially invite you to explore the option of having your components and attachments machined at our workshop. Please do not hesitate to contact us for further information.